Feb 12, 2009

Method Of Quality Control Products Manufactured By Japan

Japan is a market that requires quality products very strict, especially for processing food. factories Fisheries of Japan special attention to the stage control product quality and processing high-value, safe and secure. Here are some key features of the method of quality control products in Japan by the food center of trade, investment and tourism and ASEAN-Japan (AJC) introduced.

Worker monitoring:

1. Labor helmet, caps must be managed uniformly and not hair out key caps.

2. uniforms must be clean, un-banning of the shirt pocket, pants that affect the production. non-personal product, including jewelry in the area of production.

3. There should be standards and regulations on the use of gloves and stage labor.

4. Nails must be cut short (not paint your nails) not hand injuries. Must remove rings and watches that.in case of retrenchment must be verified and management.

Management at that time to starts manufacturing:
5 selection processes prior to production areas such as: Wash hands, wash your feet and check the entire people, the process is protected strict supervision.
6 the stick out of the labor contract must be eliminated by separating the smoking machine, cleaning machine in the air right into the factory
7 to check periodically Vacuum foreign materials and uniforms. Management semi-finished products and raw materials.
8 Standards of approved materials such as quality, of fresh, premium market ... tra.Bao conditions must be sure the materials to the first production is used before and not inventory.
9 Material except in the appropriate places and at appropriate temperature. To check and record the number of tracking stock in temperature is done regularly.
Manufacturing Process:
10 Inpure and other material from raw materials are removed using appropriate methods (washing, cob eyes ...)
11 Manufactoring lines and displays must be checked before use and apply the appropriate system.
12 Lines, machinery, tools appropriate to use in production and must be checked to confirm in good condition before and after use.
13 Must have the choice of plane was conducted using appropriate methods (light and staff ...). Selection criteria must be clear.
14 Products must be checked by that machine detected suitable metal.
15 The inspection of sensitive detectors of the machine and the management of exclusion that must be appropriate and are recorded.
16 Digital filter, ready, magnet ... the process must remove outside objects.
17 Weight of the product must be checked and suitable to be recorded through the test weight ....
18 Printing labels on packaging and product must be appropriate, be checked regularly and recorded.
19 Products are contained in storage in accordance with the appropriate temperature. Always check and record the temperature of storage.
20 methods of cleaning and hygiene machines and equipment must be conducted right way.
21 Production must be scheduled, tidy and tools must be managed appropriately.
22 Prohibit use pin, the Dinh An, knife, chisel, brush metal, wire thun.
23 Production processes, documents must be presented to understand and implement appropriately.
24 Management process should have guidelines and to report (cooking temperature, time, temperature of the center ...)
Request For Factory:
25 Sshake in the window (glass door), or wall. Doors and the toilets must be managed appropriately
26 Instructions sanitation and hygiene must be implemented fully. Sanitary equipment must be managed appropriately
27 Maintaining hygiene and check periodically to control insects and avoid mouse. Insect trap set appropriate management and maintenance must be conducted regularly.
28 Recognized area as pollution and the benefit to health must be separate.
Quality Management:
29 Rooms have quality management and a staff experienced.
30 Standard inspection and test instructions must be decided and implemented.
31 Records management (in check, to ensure lighting luxs 300, 500 luxs for the packaging and luxs 700 or to the area to check and filter products pham.Viec installed lighting is best pattern that bui not clickable. In case of difficulty made it use the installed lighting system has not taken and limited the maximum ability to sell dust.
32 Sample storage is kept for each plot (expiration + ANPHA).
Other:
33 Raining and training improve their workers must be conducted in a reasonably regular basis.
34 To check and improve the factory must be conducted systematically
35 About ISO 9000s, and construction of HACCP system to ensure quality

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